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カスタムプラスチック成形 VR リモコンコントローラー住宅製造

製造工程	プラスチック射出成形サービス & プラスチック金型製作サービス
部品材料	ABS
金型タイプ	ラピッド・ツーリング
応用産業	コンシューマー・エレクトロニクス
表面処理	スタンダード
公差（精度）	部品：±0.05mm(±0.002″) 金型：±0.0254mm(±0.001″)

注釈

私たちはすべての顧客と市場参入前の守秘義務契約を結んでいます。ご覧いただいているすべてのケースは、お客様との間で交わされたものです。私たちはいくつかの機密情報をモザイクしています。すべての写真はFirstMoldの内部撮影から撮ったものです。

Our Capabilities On VR Remotes Controller Housing Manufacturing Project:

Complex Mold Design: Expertise in designing molds for complex and precise structures, including multiple internal fixtures and mounting holes.
High-Gloss Surface Treatment: Addressing the challenge of curved exterior design with a requirement for a high-gloss finish, indicating advanced surface treatment capabilities.
Appearance Quality Control: Focus on achieving a high-gloss surface for aesthetics and feel, with strict control over injection defects such as flow marks and weld lines.
Optimized Injection Molding Process: Implementing solutions like precision mold design, high-precision machining, and controlling injection parameters to prevent defects and ensure product quality.

詳細
必要条件
よくある質問

The design of this VR remote control housing is complex and precise, which adds complexity to its manufacturing process. The structural features of the product include:

vr remote controller housing manufactured by injection molding

Multiple internal fixtures and mounting holes: These structures for installing batteries, PCB boards, and other electronic components require mold design with high precision to ensure the stability and consistency of assembly.

Curved exterior design: The curved design of the housing increases the difficulty of mold processing, especially requiring high-gloss surface treatment.

Multiple sliders and lifters: Due to the complex internal structure of this VR remote controller housing, the design of various スライダー and lifters ensures the perfect molding of internal details, which poses higher requirements for mold design.

Customer Requirements For VR Remotes Housing Manufacturing

Our customers have strict requirements for product assembly, appearance, and defect control during the 射出成形プロセス:

Assembly requirements: The various mounting holes and latch positions inside the product need to be highly precise to ensure the perfect fit and assembly effect of various components.

外見の条件： The housing requires a high-gloss surface to ensure the product’s aesthetics and feel.

Injection defect control: Customers want the product surface to be free of フローマーク, 溶接線そして other injection defects to ensure the high quality of the final product.

The structure of the VR headset remote control housing is special requiring a number of sliders

Solutions For VR Remotes Housing Manufacturing

In response to the small size, multi-slider design, and certain ejection difficulties of this VR remote control housing, we have adopted the following solutions:

Precision VR Remote Housing Mold Design:

We use UG software for mold design to ensure that every detail can be precisely molded. For the complex internal structure of the product, we have designed multiple sliders and inserts to ensure the perfect molding of all details.

High-Precision Machining:

Use high-precision CNC machining equipment to ensure the dimensional accuracy of every part of the mold. Polish the mold finely to ensure the high gloss of the product’s appearance.

Optimized Injection Molding Process:

During the injection molding process, strictly control injection pressure, speed, and packing time to prevent product deformation. Adjust the position and type of gates and optimize the mold’s venting system to reduce the occurrence of flow marks and weld lines. Optimize the design of the mold cooling system to ensure even cooling of the product, reducing deformation and unstable dimensions after molding.

Injection Molding Defect Control:

Flow Mark Defect Rate: No more than 0.5% of products should exhibit flow marks.
Weld Line Defect Rate: The defect rate for weld lines must be controlled below 1%.
バブル Rate: The presence of bubbles within the product should not exceed 0.1%.
Material Merging Line: The length of material merging lines should not exceed 2% of the product’s length.

Appearance Quality Requirements:

Surface Glossiness: The surface glossiness of the product should be above 90 degrees (measured with a 20-degree gloss meter).
Surface Roughness: The surface roughness (Ra value) should be less than 0.1 micrometers.
Color Consistency: The color difference within the same batch should be controlled within ΔE≤1.
Scratches and Damage: The product surface should not have scratches or damages deeper than 0.05 millimeters.

Q1: What factors do you primarily consider when designing molds for VR remote control housings?

When designing molds for VR remote control housings, First Mold primarily considers factors such as the geometric shape of the product, dimensional accuracy, material selection, production efficiency, and cost control. We utilize UG software for design to ensure the precision and functionality of the molds, while also taking into account their durability and ease of maintenance.

Q2: How do you ensure product quality during the injection molding process?

Our product quality control measures include the use of high-precision CNC equipment for precision mold manufacturing, high-performance injection molding machines, professional injection molding knowledge, stable material suppliers, and comprehensive testing equipment. Additionally, we conduct sample testing, which is divided into random inspection and full inspection.

Q3: What is the typical lifespan of molds for VR remote control housings?

A3: Like other plastic molds, the lifespan of a mold depends on whether it is a rapid tooling or a production tooling. You may refer to the article “Mold Life Cycle” for more details.

Q4: Do you offer customized services to meet our specific design needs?

A4: Yes, First Mold offers comprehensive customized services. For example, with VR glasses, we can manufacture not only the remote control housings but also the VR glasses housings themselves.

Q5: Can we change the product design during the project process?

A5: We certainly do not recommend this, as it is best to confirm your product design before mold design. However, if it becomes absolutely necessary to make changes, we are willing to accommodate them, although this may increase your costs.

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